Customisation Options for Corten Steel Sheet
Custom Cutting – Send us your sizes and quantities in a cutting list for a quote. We stock sheets 2500mm x 1250mm, and 3000mm x 1500mm are available to achieve an optimised cutting plan. We offer guillotine and laser cutting.
Custom Shapes – Send a Sketch, PDF, IGES, DWG, or DXF file for a laser-cutting quote.
Custom Fabrication – We have facilities for folding up to 3000mm, fabricating, and TIG & MIG welding. Our parent company, Metal Sheets Ltd manufactures Corten steel signs.
Rust Patination – We have a patina studio where we can quickly achieve a rusted finish. This can be waxed or clear lacquered to preserve the finish. We rust sheets and products for the trade on a subcontract basis.
Blackened Steel – A rustic blackened steel patina can be achieved on Corten sheet; this is a specialist process done by our parent company, Metal Sheets Ltd.
Full Sheets of Corten Steel – Hop over to our parent company, Metal Sheets Ltd, online store.
We await your enquiry – Email: sales@metaloffcuts.co.uk Tel: 0151 526 4777 Or Enquiry Form.
Corten Steel Sheet – Durable, Stylish, and Naturally Weathered
Grade S355 Corten Steel Sheet, also known as weathering steel, is a high-strength, low-alloy steel designed for outdoor durability and aesthetic appeal. Perfect for architectural, landscaping, and artistic projects, Corten steel forms a unique rust patina over time, acting as a protective layer that prevents further corrosion and perforation. This self-healing property makes it an exceptional choice for projects where longevity and a striking rustic appearance are key.
Key Features
- Material Quality: Crafted from Grade S355 Corten steel, it offers unmatched strength, structural integrity, and resistance to the elements.
- Natural Rust Patina: The steel undergoes a natural weathering process, transforming from a bright metallic finish to shades of orange, light brown, and eventually a deep, rich dark brown. This patina forms a protective barrier, making the material virtually maintenance-free for outdoor use.
- Versatility: Suitable for outdoor and indoor applications, its warm tones and textured finish complement both modern and rustic designs.
- Customisable: We offer laser cutting and fabrication services in standard sheets and bespoke shapes to match your project’s needs.
Applications
Corten steel is a versatile material with a wide range of uses:
- Outdoor Features:
- Architectural Projects: Cladding, facades, and structural elements, residential doors
- Landscaping Designs: Garden planters, retaining walls, fencing, and sculptures.
- Practical Applications: Bridges, signage, and outdoor furniture.
- Public art: Statues and sculptures
- Signage: Business and Corporate signs
- Indoor Decorative Elements:
- Artistic Creations: Wall panels, light fixtures, and bespoke artwork.
- Furniture: Cupboard doors, tabletops, and shelving. Kitchen cupboard doors.
- Features: Fireplace surrounds
- Ornaments: Decorative accents that add warmth and texture to interiors. Wall art.
How Corten Steel Weathers
The rusting process occurs naturally when the steel is exposed to alternating wet and dry conditions. Within 12 months, the surface begins to develop its characteristic patina, progressing to its final rich brown hue over several years.
For those who prefer a quicker rusting process, the patina can be artificially accelerated:
- Preparation: Clean the steel with soapy water to remove any oils or contaminants.
- Application: Coat the surface with a saltwater solution, ensuring the steel stays moist between applications.
- Environment: Perform this process in a shaded area to prevent rapid drying.
- Repetition: Repeat the process until the desired rust effect is achieved.
Once the patina has formed, it can be sealed with lacquer or wax to prevent staining and maintain its finish.
Custom Solutions for Your Project
Our advanced fabrication services ensure precision and quality:
- Laser Cutting: Intricate designs and accurate cuts tailored to your specifications.
- Custom Fabrication: Bespoke shapes and sizes to meet your project’s needs.
- Rust-Ready Options: Purchase pre-rusted offcuts to accelerate your project timeline.
Whether you’re designing large-scale architectural installations or small decorative accents, our team is here to help you realize your vision.
Why Choose Corten Steel?
Corten steel is renowned for its unique combination of strength, beauty, and functionality. Its ability to age gracefully while maintaining structural integrity makes it a timeless material for modern and rustic designs alike. From outdoor durability to indoor elegance, Corten steel continues to be a favourite among architects, designers, and DIY enthusiasts.
How to Order
Ready to get started? Explore our range of Corten steel sheets, offcuts, and custom services. For a quote or additional information:
Discover the enduring appeal of Corten Steel Sheet and elevate your next project with its distinctive, weathered charm.
